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Spraying with Isocyanates: What Employers Must Do to Protect Workers

Posted on: 10 July 2025

WorkSafe Victoria has issued a fresh warning to businesses using paints that contain isocyanates—particularly in industries like automotive, construction, and metal fabrication. The reminder comes after multiple sites were found spray painting with inadequate or non-existent risk controls.

Why are isocyanates dangerous?

Isocyanates are hazardous substances commonly found in the hardener component of two-pack paints. When sprayed, they produce a fine mist that can be inhaled or absorbed through the skin, leading to severe health outcomes such as:

Once a worker becomes sensitised to isocyanates, even small exposures can trigger life-threatening symptoms. This can permanently impact their ability to work in the industry.

Legal duties: You must protect your workers

Under the Occupational Health and Safety Regulations 2017 and the OHS Act 2004, employers must:

Isocyanates are listed in Schedule 9 of the OHS Regulations. If exposure is possible, you are legally required to organise health monitoring through a registered medical practitioner.

Required control measures

To reduce or eliminate exposure, WorkSafe recommends the following:

The role of SWMS

If spray painting is part of your operations, especially with isocyanates, a task-specific Safe Work Method Statement (SWMS) is essential. SWMS documents the specific hazards, control measures, PPE, health monitoring, and emergency procedures involved in the task.

REMEMBER: A SWMS is legally required for any high-risk construction work involving hazardous substances like isocyanates.

How SWMS Generator helps

Our platform makes it easy to:

Protect your workers, stay compliant, and avoid penalties.

Get started at swmsgenerator.com.au